FAU QMB 3600 Test 1 & 3

machines is available for 40 hours a week and there is no setup time required when shifting from the production of one product to any other. The processing requirements to make one unit of each product are shown in the table. Weekly product demand for the next planning period has been forecasted as follows: 80

E-1000s; 65 S-2000s; 35 P-2000s; and 20 N-1000s.

Processing Time (Minutes Per Printer)

Model Machine

1 Machine 2 Machine 3 Machine 4

E-1000 (E) 10 15 15 5

S-2000 (S) 10 10 10 10

P-2000 (P) 5 10 15 10

N-1000 (N) 5 5 5 10

 

In the questions  that follow, the traditional method refers to maximizing  the contribution margin per unit for each product, and the bottleneck method refers to maximizing  the contribution  margin per minute at the bottleneck  for each product.

Use  the  information  in  Table  7.6.  Using  the  traditional  method,  in  what sequence should products be scheduled for production?

a. N, S, E, P b. N, E, P, S c. P, E, N, S d. E, S, P, N

 

 

 

Question 3

 

2.5 out of 2.5 points

In Statistical Process Control,                               are used to detect defects and determine if the process has deviated from design specifications.

a.    Flowcharts

b.    Cause-and-Effect Diagrams c.    Process Capability Charts

d.    Control Charts

 

 

Question 4

 

2.5 out of 2.5 points

The   process   that   facilitates   the  placement   of  orders   and  identifies,   attracts,   and  builds relationships with external customers is called the:

a. customer relationship process.

b. new service development process. c. order fulfillment process.

d. supplier relationship process.

 

 

Question 5

 

 

Scenario 1.1

 

2.5 out of 2.5 points

A job consists of three elements. Twenty observations for each element were timed, and the resulting data are shown in the following table. A performance rating has also been assigned for each element, as shown in the table. The job has an allowance of 20% of normal time.

 

Element

Performance

Rating (%)

Average Element

Time (in minutes)

# 1

80

3.6

# 2

100

2.5

# 3

110

3.1

 

 

Use the information in Scenario 1.1. What is the normal time for the entire job?

a.           Greater than or equal to 10.0 minutes

b.           Less than 10.0 minutes but greater than or equal to 8.5 minutes c.           Less than 8.5 minutes but greater than or equal to 7.0 minutes d.           Less than 7.0 minutes

 

 

Question 6

 

0 out of 2.5 points

 

 

 

Table 1.3

Act. I.P N. Time C. Time N. COST ($000s) C. COST ($000s) Av. Crash wks C. Cost

/wk

A – 4 2 8 14

B A 3 2 9 11

C A 4 4 10 10

D B,C 5 3 10 15

E C 4 1 11 14

F D,E 1 1 6 6

 

 

* Act.: Activity

I.P. : Immediate Predecessor

N. Time : Normal Time

C. Time: Crash Time

N. Cost: Normal Cost ($000s) C. Cost: Crash Cost ($000s)

Av. Crash wks: Available Weeks of Crashing

C. Cost/wk: Crashing cost per week

Which activity should be crashed first for the project shown in Table 1.3?

a.  A b. B c.  C d. D

 

 

Question 7

 

2.5 out of 2.5 points

You  are  interested  in  buying  a  laptop  computer.  Your  list  of  considerations  include  the computer’s  speed  in  processing  data,  its  weight,  screen  size,  and  price.  You  consider  a number of different models, and narrow your list based on speed and monitor screen size, then finally select a model to buy based on its weight and price. In this decision, weight and price are examples of:

a. order qualifiers.

b. the voice of the supplier. c. order winners.

d. the voice of the customer.

 

 

Question 8

 

2.5 out of 2.5 points

Input measures to planning long-term capacity include such metrics as:

a. the number of customers served per hour.

b. the number of trucks produced per day. c. the number of machine hours available. d. the number of bills processed in a week.

 

Question 9

 

2.5 out of 2.5 points

Regardless of how departments like Accounting, Engineering, Finance, and Marketing function in an organization, they are all linked together through:

a. management. b. processes.

c. customers.

d. stakeholders.

 

 

Question 10

 

2.5 out of 2.5 points

When considering the plan-do-study-act  cycle for problem solving, data are collected to measure process improvements in the                     step.

 

a.    plan b.    do

 

c.    study d.    act

Question 11                                                                                                          2.5 out of 2.5 points

The upper and lower specifications  for a service are 10 min. and 8 min., respectively.  The

process average is 9 min. and the process capability  ratio is 1.33. What is the process standard deviation?

a.    0.1                   b.    0.15 c.    0.20

d.   0.25

 

Question 12                                                                                                          2.5 out of 2.5 points

Activity slack is defined as:

a. latest start time minus earliest start time. b. earliest start time minus latest start time.

c. earliest finish time minus latest finish time.

d. latest finish time minus earliest start time.

 

Question 13                                                                                                          2.5 out of 2.5 points

A company  desires to set up a line to produce  60 units per hour. The work elements and their precedence relationships are shown in Table 7.12.

Use the information  in Table 7.12. What is the highest efficiency line balance possible?

a. Less than 93%

b. More than 93% but less than or equal to 95% c. More than 95% but less than or equal to 97% d. More than 97%

Table 7.12

Work Time Immediate

 

 

Page 6 of 17

Element  (sec)  Predecessor(s)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Question 16

 

2.5 out of 2.5 points

The   second   step   in   Theory   of   Constraints    application,    “exploit    the bottleneck(s),” means that:

a. the analyst should create a schedule that maximizes the throughput of the bottlenecks.

b. the  analyst  should  repeat  the  analysis  process  to  look  for  other bottlenecks.

c. the analyst should consider increasing capacity of the bottleneck.

d. the analyst should schedule non-bottleneck  resources to support the bottleneck.

 

 

Question 17

 

2.5 out of 2.5 points

In an assembly  operation  at a furniture  factory,  six employees  assembled  an average  of 450 custom cabinet drawers per 5-day week. What is the labor productivity of this operation?

a.    90 chairs per worker per day b.   20 chairs per worker per day c.    15 chairs per worker per day d.   75 chairs per worker per day

 

Question 18

Front offices typically emphasize:

a. low cost operations and on-time delivery. b. top quality and customization.

c. on-time delivery and standardization. d. top quality and low cost operations

 

Question 19

Manufacturing processes usually have:

a. physical, durable output.

b. high levels of customer contact.

c. output that cannot be inventoried.

 

2.5 out of 2.5 points

 

 

 

 

 

 

 

2.5 out of 2.5 points

 

d. low levels of capital intensity.

 

 

Question 20

Regarding control charts, a type I error refers to concluding that the process is:

a.    in control when it is not in control. b.    incapable when it is capable.

c.    out of control when it is in control. d.    capable when it is not capable.

 

Question 21

Table 7.6

 

2.5 out of 2.5 points

 

 

 

 

 

 

 

0 out of 2.5 points

Burdell  Industries  makes  four  different  models  of computer  printers:  the  E-

1000, the S-2000, the P-2000 and the N-1000. The E-1000 sells for $200 and

has $40 in parts and $40 in labor; the S-2000 sells for $150 and requires $30

in parts and $30 in labor; the P-2000 sells for $100 and has $20 in parts and

$20 in labor; and the N-1000 sells for $75 but requires only $10 of parts and

$10 of labor. Fixed overhead is estimated at $5,000 per week. The manufacture

of each printer requires four machines,  Machines #1, 2, 3 and 4. Each of the

machines is available for 40 hours a week and there is no setup time required

when shifting from the production of one product to any other. The processing

requirements to make one unit of each product are shown in the table. Weekly

product demand for the next planning period has been forecasted as follows: 80

E-1000s; 65 S-2000s; 35 P-2000s; and 20 N-1000s.

Processing Time (Minutes Per Printer)

Model Machine

1 Machine 2 Machine 3 Machine 4

E-1000 (E) 10 15 15 5

S-2000 (S) 10 10 10 10

P-2000 (P) 5 10 15 10

N-1000 (N) 5 5 5 10

 

In the questions  that follow, the traditional method refers to maximizing  the contribution margin per unit for each product, and the bottleneck method refers

to maximizing  the contribution  margin per minute at the bottleneck  for each product.

Use  the  information  in  Table  7.6.  Using  the  bottleneck  method,  in  what sequence should products be scheduled for production?

a. N, S, E, P b. N, E, P, S c. P, E, N, S d. E, S, P, N

 

 

 

Question 22

 

2.5 out of 2.5 points

A manufacturer that produces standard products in large volumes is likely to be using a(n):

a. make-to-stock strategy. b. make-to-order strategy.

c. assemble-to-order strategy. d. engineer-to-order strategy.

 

Question 23

Which one of the following statements about flexible automation is best?

a.    Investment cost is lower when a transfer machine handles many operations.

 

2.5 out of 2.5 points

b.    Chemical processing plants and oil refineries mainly utilize programmable automation. c.    It is…

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